BPE SHIMADA

Characteristics
Material:
wood
Max. productivity: (kg/h)
500
Briquette size in section: (mm)
Ø65x65x200
Size: (LxWxH) (mm)
1960 x 760 x 1330
Weight: (t)
1
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Description

The BPE Shimada Extruder Briquetting Press is sold for medium sized professional users and most types of wood and agricultural based raw materials can be used without adding a binder. The briquettes are typically used as consumer briquettes/logs for fireplaces and wood burning stoves. The briquettes are normally produced in a size of 65×65 mm with a length of 200 mm. Other sizes are optional.

The BPE SHIMADA is a briquetting press specialized to produce very dense biomass briquettes, which can be carbonized and sold as high quality carbonized briquettes.
In order to produce a good briquette on the BPE Shimada Briquetting Press you will need a moisture content of 6-8% and particles between 2-6 mm.
The Press is mounted on base frame with 45 Kw motor and drive assembly and includes a 1.1kw automatic screw feeder with variable speed control and Electrical Control panel and locking spanner. All fully pre-wired and test run prior to shipment. The press is delivered with an interconnecting smoke hood and a saw. Other options are available.
The dies and the tooling include Press Pipe Heat Tube, 3 Bushes (Taper Tungsten, SUS and FCD Tempered), Change Guide Pipe, Fixed Guide Pipe, Negative Taper Screw, Positive Screw, Draw Rod, Washers, and 2 Electric Ceramic Heater Bands.
Screw type briquette press can produce biomass briquettes with higher compaction, but it also has a high energy consumption for the process compared to mechanical presses.
After feeding, the material is conveyed to the briquette forming head by a revolving screw shaft driven by an electrical motor.
The screw shaft is the main part of biomass briquette press. The screw distance become smaller and smaller along the screw shaft to briquette forming head. With the decreasing screw distance, the material endures higher and higher pressure. Because of the shaft, there is a hole left in the center of biomass briquette column.
Screw presses are usually available with capacity from 75 to 500 kg/h.
Because of the high friction the mechanical wear on the screw press is high.

Due to the high density the briquettes are usually used for consumer logs with a long burning time. The high density also makes the briquettes suitable for carbonization.

MAIN FEATURES AND BENEFITS:

  • Compact press with saw
  • Can be delivered as stand-alone or unit including briquetting press, buffer silo, dosing system and control panel
  • Easy installation and start up
  • Very dense and strong briquettes
  • Possible to carbonize briquettes
  • 3-5 shift operations

Manufacturer

C.F.Nielsen

Details

Contact person

Konstantin Miroshnik

Sales Manager

+371 29474852 konstantin.miroshnik@rmp.lv
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Our projects

Starting the chain conveyor

Starting the chain conveyor

From idea to finished product! RMP designs and manufactures non-standard equipment adapted to the needs of the customer.

In July 2022, a chain conveyor was installed for a Latvian company, consisting of two conveyors with separate drives. Drive: electric motor - reducer mounted directly on the conveyor frame. A 90-degree chain conveyor with a straight section (length 9 meters) was attached to an existing production line. Estimated load of the conveyor - up to 1000 kg of simultaneous presence of the product on the line.

RUF Lignum R6 in Latvia

RUF Lignum R6 in Latvia

In February 2022, our specialists successfully launched 2 new RUF Lignum R6 briquetting presses for a Latvian woodworking company in Kuldiga.The latest technology of RUF briquetting presses makes it possible to produce high-quality briquettes of the same size and weight from different raw material fractions.Improvements to the Lignum R6 hydraulic motors have increased equipment efficiency by 25%. This is one of the biggest advantages of the R-series - lower power consumption per unit of power. The raw material is pine shavings.

RUF Lignum R6 and Strojplast packing machine

RUF Lignum R6 and Strojplast packing machine

In December 2021, our specialists successfully installed and launched 2 new RUF Lignum R6 briquetting presses together with an Airless sleeve wrappers packaging machine from Strojplast for a Latvian woodworking company in Jekabpils. The company was already involved in the production of briquettes and decided to replace the previous generation of RUF presses with new ones.

From waste to packaged briquettes

From waste to packaged briquettes

In February 2021, our team developed and installed a full-cycle briquetting line. The company has a lot of sawdust and different wood waste in different fractions. In order to achieve an even mass of timber for briquetting by packing briquettes on pallets, only a vibrating table, vibrating conveyors, chipper, several hoppers, a hammer mill, 2 RUF briquetting presses and a Strojplast packing machine are installed. Briquetting line capacity 1.4t / hour.

RUF press in Belarus

RUF press in Belarus

In August 2019, we installed a new RUF Lignum R6 briquetting press for a Belarusian company already engaged in briquette production. The company replaced the previous-generation RUF press with the new one to increase productivity but reduce electricity costs. The further improvement of the hydraulic system of the Lignum R has led to an efficiency increase of around 25%. This is one of the biggest benefits - less power consumption per capacity.

Solution for a briquette manufacturer in Lithuania

Solution for a briquette manufacturer in Lithuania

This time we visited neighboring Lithuania, where in July 2019 we installed a RUF Lignum R6 briquetting system and an Airless packaging machine from Strojplast. In total, these capacities produce approximately 950-970 kg / h of briquettes, which means one pallet of briquettes per hour and about 23 tons per day.

36 tons of briquettes per day - the power of RUF!

36 tons of briquettes per day - the power of RUF!

In July we installed two RUF Lignum R6 presses with a total capacity of around 1500 kg/h. They can produce about 36 tons of briquettes per day. The entrepreneur admits that this is a great way to solve the problem of leftover furniture production. Most of the briquettes are exported.

Latest generation RUF briquetting system with packaging solution from Strojplast

Latest generation RUF briquetting system with packaging solution from Strojplast

In June 2019, we implemented a great solution for a briquette manufacturer by installing a latest generation RUF Lignum R6 press together with a Stroplast packaging machine. In total, this equipment produces 750 kg briquettes per hour.

RUF hydraulic press in Belarus

RUF hydraulic press in Belarus

In March 2019, Belarus installed the RUF Lignum Classic hydraulic press for the production of wood briquettes from sawdust.

RUF Lignum R6 in Estonia

RUF Lignum R6 in Estonia

One more project in Estonia. In november we start up RUF Lignum R6. The company manufactures summer houses from coniferous wood. The material is mainly shavings from planing.

RUF Lignum R2

RUF Lignum R2

In November, we installed RUF Lignum R2 in Belarus, which automatically adjusts the required briquette size for the client. The press is designed to process wood waste.

One more press in Latvia

One more press in Latvia

Briquettes are highly demanded throughout the world. Existing customers are evolving with demand growth. In October, we installed RUF Lignum R6 in Latvia, which automatically adjusts the required briquettes to the customer.

RUF Lignum R6 for conifer waste recycling

RUF Lignum R6 for conifer waste recycling

In August of this year, we installed a RUF Lignum R6 briquette press in Latvia for processing conifer residues.

RUF Lignum R6 and RUF Lignum R4 in Belarus

RUF Lignum R6 and RUF Lignum R4 in Belarus

In August of this year, we installed two new briquetting presses in Belarus - RUF Lignum R6 and RUF Lignum R4. he further improvement of the hydraulic system of the Lignum R has led to an efficiency increase of around 25%. The company recycles plywood chips by producing briquettes with a total output of over 1200 kg/hour, Lignum R6 - 670 kg/h and Lignum R4 - 575 kg/h.

RUF 500 un Strojplast

RUF 500 un Strojplast

In July 2018, SIA RMP installed a new briquetting press RUF 500 in a Latvian wood processing company with an additional bunker, which split the material between two presses, and a conveyor belt and the Strojplast packing machine. In order to interact with all the equipment, it was necessary to install modern control panels to inform about the operation of each machine and warning about a errors.

RMP automatic packing line

RMP automatic packing line

In April 2018 installed a packaging line for briquettes manufactured in Lithuania with a capacity of 1.8 t/h. The company manufactures briquettes with four briquetting machines with briquettes produced in excess of 1,8 ton per hour. Most packaging machines are expensive and do not meet the needs of woodworking companies, because packaging of briquettes is a very complicated process. Thanks to the SIA RMP team and its long experience in the production and processing of briquettes in general, SIA RMP engineers developed a solution suitable for this particular customer.

RUF Lignum R6 and Strojplast packing machine

RUF Lignum R6 and Strojplast packing machine

In May of this year, we installed a new RUF Lignum R6 briquetting press and an Airless shrink packing machine in Estonia. Recent improvements to the hydraulic drive of the LIGNUM R models have increased their efficiency by 25%. The company recycles thermally modified spruce.

Briquetting systems RUF in Transbaikalia

Briquetting systems RUF in Transbaikalia

In April 2017, a new RUF briquetting system for non-ferrous metals was installed. This technology allows to efficiently process scrap metal into secondary raw materials.

Briquetting system RUF Lignum R4

Briquetting system RUF Lignum R4

We installed a RUF Lignum R4 briquetting system with a bunker and a table for packing briquettes at a woodworking enterprise. The latest improvement in hydraulic drives in the LIGNUM R4 models has increased the efficiency of the press by 25%.

Granulator Rudnick & Enners

Granulator Rudnick & Enners

In Rezekne we installed a pellet grate and a Rudnick & Enners conveyor belt. RMP has installed both machines in an existing pellet plant. The grate reduces the amount of dust by sifting the dust from the pellets, which leads to an increase in the quality of the produced product.

Briquetting system RUF 800

Briquetting system RUF 800

The RUF 800 briquetting press processes 660 kg/h of waste wood chips from a wood processing plant. The company sells the resulting briquettes on the market, thereby the company strives to become as efficient as possible. At present, the company has already installed four RUF briquetting systems.

Chopper ERDWICH

Chopper ERDWICH

In 2016, an ERDWICH M600 / 1-600-7.5 kW shredder was installed at an enterprise in Tatarstan. for crushing steel chips.

Briquetting system RUF 11/3300/50x50

Briquetting system RUF 11/3300/50x50

In 2016 was installed the RUF 11/3300/50x50 briquetting system, which briquettes a mixture of steel and aluminum chips.

RUF 400 press

RUF 400 press

The RUF 400 briquetting press is installed in St. Petersburg in 2014. The processed material: waste from tobacco production.

See all projects

FAQ

1

What are the advantages of sawdust/shavings/dust briquetting?

There are several advantages: reduction in the volume of production waste, savings on waste disposal, savings on fines from environmentalists for the removal of sawdust / wood chips / dust, the ability to sell briquettes to the domestic market / export.

2

What equipment, in addition to the press, should be purchased?

To prepare the briquetting zone, it is necessary to consider how to transport raw materials from the point of waste generation to the briquetting press. To do this, you will need screws, an operational batcher and possibly additional equipment: this is determined after visiting and inspecting the zone.

3

What is the payback period?

Здесь учитываются много факторов: объемы отходов на производстве, его влажности. От этого будет зависеть – нужна ли линия подготовки влажного сырья или нужен участок брикетирования от сухого. Ориентировочные сроки – от 1 года до 7 лет.Many factors are taken into account here: the volume of waste in production, its humidity. It will depend on this whether a line for preparing wet raw materials is needed or whether a briquetting zone is needed from dry. Approximate terms - from 0,5 year to 5 years.

4

How do I find the right briquetting machine?

We have many years of experience in briquetting which means that our experts are well-qualified to provide you with professional advice in choosing the right briquette press. We work with you to identify your individual requirements on the basis of the material in question and the production conditions. This then allows us to offer you custom-made briquetting machines or even complete briquetting solutions.

5

Do we need to crush/shred the chips before briquetting?

In the case of long, woolly chips, it may be necessary to crush the starting material beforehand. In this case, we can offer complete solutions together with the relevant suppliers. With our free pressing test, we can establish whether your starting material can be briquetted or whether it needs to be crushed beforehand.

6

What is the best way to pack briquettes?

Several solutions are suitable for packaging: the standard use of plastic bags with a thermal knife seal. But with this type of packaging, the briquettes crumble during transportation. To reduce flaking, a heat-resistant film is used. In it, the briquette, due to the tight arrangement to each other, does not crumble.We offer solutions from Strojplast.

7

Which is better: briquettes or pellets?

It all depends on where you plan to use biofuels. If for stoves, fireplaces, baths and barbecues - definitely briquettes of the RUF type. If for industrial furnaces, then pellets, but modern technologies also allow the use of briquettes for these purposes, because. they have a lower cost, and accordingly the price.

8

Do you provide service and spare parts sales?

Yes, we have a technical department that provides these services.

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Jersikas street 14,
Riga, Latvia, LV-1003
on working days: 08:00 - 17:00 +(371) 67 286 442
for questions and offersrmp@rmp.lv

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